Overview
Planning Board
Factory Monitor
Demand (Jul 2026)
1,520 MT
+8.3% vs Jun forecast
Production (Jun MTD)
1,284 MT
84.5% of monthly target
Inventory (FG Stock)
348 MT
−12 MT vs last week
Material Status
3 Critical
PTA, MEG, Chip-B low
PR Status
8 Pending
3 PRs awaiting approval
Production Volume
DTY / PFY / NFY output · Jan–Jun 2026 (MT)
From
To
DTY
PFY
NFY
Active Alerts & Notifications
6 ActiveCRITICAL
2
WARNING
3
INFO
1
Recent Production Requests
Latest 5 active and completed PRs across all product lines
| PR No. | Product | Type | Qty (MT) | Start Date | End Date | Progress | Status |
|---|---|---|---|---|---|---|---|
PR-2026-0648 |
DTY 150D/48F Semi-Dull | DTY | 42.5 | 01 Jun 2026 | 08 Jun 2026 | 72% |
In Process |
PR-2026-0647 |
PFY 75D/36F Bright FDY | PFY | 68.0 | 29 May 2026 | 05 Jun 2026 | 100% |
Completed |
PR-2026-0646 |
NFY 70D/24F Nylon FDY | NFY | 28.0 | 02 Jun 2026 | 10 Jun 2026 | 48% |
In Process |
PR-2026-0645 |
DTY 300D/96F Semi-Dull | DTY | 55.2 | 03 Jun 2026 | 12 Jun 2026 | 18% |
Pending |
PR-2026-0644 |
PFY 150D/48F Semi-Dull POY | PFY | 90.0 | 26 May 2026 | 02 Jun 2026 | 100% |
Completed |
Production Planning Board
REVISED-01
Schedule Event
Holiday · Cleaning · Maintenance
Click to select machines…
Version History
All revisions · Click to preview
Factory Monitoring View
Data from Production Schedule
Thai Toray Synthetics — Production Floor Layout
Running
Idle
Maintenance
Offline
Click machine to inspect
Click any machine on the
floor plan to view details
Spindle Position Monitor
Select a machine to view spindles
Running
Stop
Alarm
Maint.
Machine Alarm Watchlist
Machines requiring attention — sorted by alarm severity
LIVE
| Machine | Zone | Status | Current Product | Plan Qty (MT) | Run Hours | Load | Action |
|---|
This module is currently under development and will be available in an upcoming release.
Coming Soon
| User | Username | Role | Department | Last Login | Status | Actions |
|---|
Roles
Select a Role
Process:
Material Consumption Trend
Daily consumption by material type
Stock Status
Material availability overview
Material Shortage Alerts
Critical material monitoring — sorted by risk level
| Material | Category | Required | Stock | On Order | Gap | Risk | Action |
|---|
Material Consumption Master
Define material formulas per product. Supports version control, effective dates, and copy from existing products. Used as the basis for all MRP calculations.
Multiple Materials per Product
Version Control
Effective Date
Copy from Existing
| Product | Process | Material | Category | Qty/Unit | Unit | Eff. Date | Ver. | Status | Actions |
|---|
Material Requirement Planning (MRP)
Auto-calculate material requirements from production plan or manual input. Supports calculation by product, by quantity, or from production plan. Includes safety stock buffer analysis.
Auto Calculate
Manual Simulation
By Product / Qty / Plan
MRP Parameters
Material Requirement Plan
Not calculated yet
| Material | Category | Gross Req. | Stock | On Order | Safety Stk | Net Req. | Status | Products | PR |
|---|---|---|---|---|---|---|---|---|---|
| Set parameters and click Calculate MRP | |||||||||
Daily Material Planning
Plan and track daily/monthly material usage based on production schedule. Filter by material type, product, or machine. Saturday highlighted, Sunday = no production.
Daily View
Monthly View
Filter by Material / Product / Machine
Material Availability
Check material availability vs production requirements. Analyze shortages, verify safety stock, check ETA, reserve materials, and generate Purchase Requests directly.
Stock Verification
Material Reservation
ETA Tracking
Auto Generate PR
| Material | Category | Required | Stock | Reserved | On Order | Available | Gap | Safety Stk | ETA | Status | Action |
|---|
| # | PR No. | Date | Material | Qty | Unit | Warehouse | Requester | Priority | Status | Remark | Actions |
|---|
IFS ERP Integration — Auto Sync
PO data is pulled automatically from IFS ERP. Create/Edit PO in IFS. Last sync: Jun 10, 2026 08:00
| # | PO No. | PO Date | Material | Supplier | Order Qty | Received Qty | Unit | Expected Date | IFS Status | PR Ref. | Actions |
|---|
| # | Month/Year | Chips | Products | Grand Total (units) | Status | Actions |
|---|
| # | Month/Year | Chips | Products | Grand Total | Status | Actions |
|---|
| # | Month/Year | Project | Prod Qty | Actual | Sale Qty | Balance | Status | Actions |
|---|
| # | Product | Machine | Process | Plan (kg) | Actual (kg) | Estimate (kg) | Variance | Achieve % |
|---|
Loss Analysis
Yield Analysis
Grade Analysis
Reports Center
PFY · NFY · DTY — Monthly & Annual Reports
| # | Month | Product | Machine | Plan Qty (MT) | Op. Days | Status | Actions |
|---|---|---|---|---|---|---|---|
|
No NFY plans found. Click Add New to create.
|
|||||||
Material Requirement Calculator
Select product & qty → auto-calculate from BOM → check stock → show shortage & PR
Material Requirements vs. Available Stock
| # | Name | Type | Material Name | Unit | Required Qty | Current Stock | Recovery Available | Recovery Usable | Net Required | Purchase Req. | Status |
|---|
Material Shortage — Purchase Required
Create Planning
Select source month to see transactions
Forecast vs Actual Demand
Monthly comparison · 2026 (MT)
Forecast
Actual
Forecast Accuracy
Demand Detail by Product
Click row to drill-down
| Product | Process | Customer | Forecast (MT) | Actual Order (MT) | Total Demand | Gap | Accuracy % | Month |
|---|
| # | Forecast No. | Month/Year | Customer | Process | DTY Qty | Priority | Version | Status | Actions |
|---|
| # | Order No. | Customer | Process | Qty (MT) | Due Date | Priority | Status | Partial | Actions |
|---|
| # | Delivery No. | SO No. | Customer | Product | Qty (MT) | Partial Qty | Priority | Prod. Complete | Planned Delivery | Actual Delivery | Lead Time | Sales Notified | Status | Remark | Actions |
|---|
Add Sales Order
Record customer order for demand planning
Stock Alerts
Scan / Search
| # | Tx No. | Date | Type | Material/FG | Source / PO | To Warehouse | Qty | Unit | Approval | Remark | Actions |
|---|
| # | RCV No. | Date | Material | Source | Warehouse | Recovery Qty | Unit | Approval | Remark | Actions |
|---|
Outbound — Issue
Material disbursement to production
| # | Tx No. | Date | Type | Material/FG | From Warehouse | To / Production | Qty | Unit | Approval | Remark | Actions |
|---|
| # | Tx No. | Date | Type | Material/FG | From | To | Qty | Unit | Approval | Remark | Actions |
|---|
| # | Tx No. | Date | Type | Material/FG | Warehouse | Adj. Qty | Unit | Reason | Approval | Actions |
|---|
Status updates automatically when Inventory RECEIPT is approved
| # | ETA No. | PO Ref. | Material | Supplier | Expected Arrival | Port Arrival | WH Arrival | Qty | Unit | Status | Actions |
|---|
New Transaction
Record inventory movement
Add Material ETA
Record incoming material shipment
New Recovery
Recovery Management — Record & Inspection
1. Recovery Information
Auto Generate
2. Material Information
Material Code—
Material Name—
Material Type—
Lot No.—
Current Warehouse—
Current Stock—
3. Material Inspection
Reuse Qty
Can be reused immediately
Rework Qty
Requires rework before use
Scrap Qty
Defective material
Waste Qty
Waste / discard
Reuse + Rework + Scrap + Waste
0 KG
= Recovery Qty
0 KG
5. Attachment
Click to upload photo / document
PNG, JPG, PDF up to 10MB
4. Reuse Configuration
Reuse only
Select products…
PFY
NFY
DTY
Audit Trail
No changes yet
Master Data Management
Central repository for all system reference data · Thai Toray Synthetics Co., Ltd.
Add New User
Fill in user details and assign role
Delete User
Are you sure you want to delete this user?
Reset Password
Setting new password for user
Password has been reset successfully!